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Sourced directly from a premier machinery manufacturer and supplier, this intelligent turntable-type rubber injection equipment is engineered for high-volume footwear production. Designed to meet the rigorous demands of global large-scale industrial buyers, it delivers unmatched precision, operational stability, and exceptional output consistency.
Engineered specifically for producing anti-corrosive, heat-insulated, and anti-skidding rubber soles.
Equipped with advanced microcomputer control for seamless, high-yield manufacturing cycles.
Features an energy-efficient proportional hydraulic system to optimize factory operational costs.
Step into the future of footwear manufacturing with the Intelligent Turntable-Type Rubber Shoe Injection Machine. Crafted from heavy-duty, industrial-grade steel, the sheer physical presence of this machinery exudes durability and steadfast reliability. When in operation, the rhythmic, muted hum of its advanced hydraulic system replaces the jarring mechanical clatter typical of older models, signaling a highly refined and frictionless production cycle. The tactile finish of the control panels, combined with the polished sheen of the large-diameter material tank, reflects a meticulous attention to engineering craftsmanship. Every component is designed to operate in perfect harmony, ensuring that the molten rubber flows with absolute fluidity and precision into the molds.
This equipment fundamentally transforms the factory floor by addressing the most critical pain points in sole manufacturing. Adopting a specialized feeding delivery system, the unit accurately conveys rubber compound into elaborate mold cavities. The finished soles achieve slimmer thickness while retaining robust structural performance, with clear, distinct and blemish-free tread textures fully formed. The subtle scent of heated rubber is tightly managed by the enclosed, precision-regulated heating zones, ensuring a safe and comfortable environment for operators. Ultimately, this machine does not just produce shoe soles; it crafts a foundation of quality that elevates the final footwear product, allowing production facilities to command higher market value while drastically reducing material waste and operational downtime.
Understanding the technical capabilities of your manufacturing equipment is paramount for optimizing production lines and ensuring seamless integration into existing facilities. The following specifications detail the core operational metrics of the Intelligent Turntable-Type Rubber Shoe Injection Machine. Each parameter has been carefully calibrated to provide maximum output with minimal resource expenditure, ensuring that your facility maintains a competitive edge in output volume and product consistency. From the robust clamping force to the precise plasticizing quantity, every specification underscores the machine's capability to handle rigorous, continuous industrial operation.
| Parameter | Specification |
|---|---|
| Model Of Machine | JG116/RU-RU |
| Station | 24 / 30 |
| Mould Frame Size | 200*400mm / 200*430mm |
| Mould Clamping Force | 80KN |
| Rubber Plasticizing Quantity | 26cm³/s |
| Rubber Screw Size | 65mm |
| Control System | Advanced microcomputer control |
| Temperature Control | Closed-loop PID control |
| Hydraulic System | Proportional control of pressure and flow |
| Measuring System | Stroke measuring system with high resolution |
| Automation Options | Support mechanical arm for surface grinding and spraying release agent |
Equipping your production facility with the right technology is the cornerstone of operational success. This injection machinery is packed with innovative features designed to streamline workflows, enhance output quality, and significantly reduce manual intervention across the entire production floor.
Advanced Microcomputer Technology: The brain of the operation, providing an intuitive interface that allows operators to program, monitor, and adjust production cycles with absolute precision, minimizing the margin for human error.
High-Resolution Stroke Measurement: This sophisticated measuring system guarantees that every single injection is calculated down to the micro-level, ensuring that material movement is consistently accurate and remarkably stable across thousands of cycles.
Proportional Hydraulic Dynamics: By intelligently controlling both pressure and flow, the hydraulic system reacts instantaneously to operational commands, making the entire machine action faster, significantly more efficient, and highly energy-saving.
Closed-Loop PID Heating: Temperature fluctuations are the enemy of rubber molding. This advanced PID control ensures the raw materials remain at an even, constant temperature, preserving the chemical integrity of the rubber for flawless curing.
Consistently superior finished soles are delivered by the machine’s sophisticated integrated molding process. It steadily extrudes solid rubber stock evenly into intricate mold cavities with balanced material compression.
This machine brings manufacturers a standout production advantage: it supports the fabrication of slim, lightweight soles while fully preserving structural robustness.
What makes this equipment stand out further is its precise equalized extrusion capability. The machine distributes solid rubber stock uniformly across every corner of the cavity, capturing every subtle texture detail during forming to create crisp, flawlessly shaped tread patterns.
Thanks to this reliable forming performance built into the machine, brands can elevate the premium texture of their footwear lines, lift product market value and attract more consumers
Managing defect rates and controlling labor costs are constant challenges for large-scale production facilities. This turntable-type injection equipment addresses these concerns head-on through its state-of-the-art automation capabilities and absolute precision control. At the core of its operation is an advanced microcomputer control system that orchestrates every mechanical movement with zero hesitation, ensuring that the production cycle remains perfectly synchronized from start to finish.
To further eliminate inconsistencies, the equipment is outfitted with a stroke measuring system boasting incredibly high resolution. This ensures that the injection measurement and the exact movement of the injected material are accurate to the fraction of a millimeter. Beyond its internal precision, the machine is designed for the modern, fully automated factory floor. It seamlessly integrates with external robotic systems, supporting mechanical arms dedicated to surface grinding and the automated spraying of release agents. This synergy between internal microcomputer precision and external robotic integration drastically reduces the need for manual labor, slashes the defect rate to near zero, and establishes a highly modernized, self-sustaining production loop.
Unoptimized equipment with poor energy efficiency and slow cycle speeds will push up running costs and eat into corporate profits. To meet manufacturers’ demand for low-cost production, this rubber forming machine adopts an advanced proportional power regulation system for pressure and feed rate. Conventional equipment runs at full power nonstop no matter which forming stage it is in, while this intelligent unit automatically modulates energy output according to the actual demands of each working cycle.
This proportional regulation delivers two major production advantages. For one thing, the machine boasts ultra-responsive operating movements. It switches seamlessly between mold locking, material extrusion and mold opening, greatly boosting hourly production volume. For another, the system only outputs the exact pressure and feed volume required at each stage to cut unnecessary energy consumption. It avoids energy waste, lowers heat generation inside the machine body and prolongs the service life of internal core parts. For mass-production factories, this equipment helps realize eco-friendly production and slash monthly energy bills, fully matching today’s pursuit of sustainable and economical manufacturing.
The vulcanization and molding of rubber are processes that are notoriously sensitive to thermal fluctuations. Even a minor drop or spike in temperature can lead to material degradation, incomplete curing, or visual defects in the final product. To safeguard against these costly issues, this machinery is equipped with an uncompromising closed-loop PID (Proportional-Integral-Derivative) control system dedicated entirely to heating management.
This closed-loop system continuously monitors the thermal state of the raw materials, making micro-adjustments in real-time to counteract any environmental changes or operational heat loss. It guarantees that the temperature of the rubber remains impeccably even and constant throughout the entire plasticizing and injection process. By eliminating temperature variances, the machine prevents the rubber from prematurely curing in the screw or failing to fill the mold completely. This steadfast thermal stability is the absolute foundation for maintaining an exceptionally high yield rate, ensuring that continuous, high-volume production runs produce identical, flawless soles from the first shift to the last.
No two production runs are exactly alike, and modern facilities require equipment that can pivot quickly to accommodate different order sizes and product specifications. This intelligent injection machine is built with profound adaptability in mind, offering a scalable solution that fits seamlessly into diverse manufacturing environments. Buyers can select between a 24-station or a 30-station configuration, allowing for precise alignment with the facility's spatial constraints and daily output targets.
Beyond station flexibility, the machine boasts a formidable 80KN mould clamping force, providing the immense pressure required to keep molds securely locked during high-pressure injection, thereby preventing flash and material leakage. Furthermore, it is engineered to accommodate multiple mould frame sizes, specifically the 200*400mm and 200*430mm dimensions. This versatility means that a single machine can be utilized across a wide variety of footwear styles and sizes without the need for extensive retooling or the purchase of entirely separate machines. It empowers production managers to schedule diverse, customized production runs with minimal downtime, maximizing the return on the machinery investment.
Investing in heavy industrial machinery is a significant commitment that extends far beyond the initial purchase. It requires a partnership with a manufacturer that possesses deep industry expertise and a proven track record of reliability. With decades of dedicated experience in engineering advanced footwear manufacturing equipment, our technical foundation is built on rigorous quality control and continuous technological innovation designed to support large-scale operations.
Comprehensive Turnkey Solutions: We do not just supply a machine; we provide a complete, ready-to-operate production ecosystem. From initial floor planning to final installation and calibration, our turnkey approach ensures your facility is up and running with minimal friction.
Expert Technical Support: Our dedicated team of seasoned engineers is available to provide extensive training for your operators, ensuring they can maximize the machine's capabilities and maintain optimal production flow.
Seamless Production Line Integration: We understand that this machine is one part of a larger operation. Our solutions include full integration support, ensuring this injection equipment communicates and functions flawlessly alongside your existing conveyor systems, robotic arms, and finishing stations.
Long-Term Lifecycle Care: We stand behind the durability of our equipment, offering robust maintenance programs and rapid access to essential spare parts to guarantee years of uninterrupted, high-yield manufacturing.
Selecting the right equipment provider is crucial for maintaining a competitive advantage in the global footwear market. We distinguish ourselves not merely as a vendor, but as a strategic manufacturing partner dedicated to elevating your production capabilities and ensuring your long-term success.
Uncompromising Quality Standards: Every machine undergoes rigorous stress testing and precision calibration before it ever leaves our facility, ensuring it meets the highest international standards for industrial equipment.
Innovation-Driven Engineering: We continuously reinvest in research and development, which is why our machines feature cutting-edge advancements like closed-loop PID heating and high-resolution stroke measurement.
Wide Global Market Coverage, Responsive Professional After-Sales Support：
Our equipment can be transported to major manufacturing regions worldwide, with efficient and dedicated technical after-sales service fully provided for all partners.
Focus on Your Profitability: By engineering machines that prioritize energy savings, reduce defect rates, and minimize manual labor, our ultimate goal is to help you lower operational costs and maximize your profit margins.
Q1: How does the proportional hydraulic system impact the overall energy consumption of the machine?
The proportional hydraulic system dynamically adjusts both pressure and flow based on the real-time demands of the injection cycle. Instead of running at maximum capacity constantly, it only draws the power needed for specific actions, which significantly reduces unnecessary energy consumption, lowers overall operational costs, and minimizes wear on hydraulic components.
Q2: What is the primary advantage of the high-resolution stroke measuring system?
The high-resolution stroke measuring system provides exact, micro-level tracking of the injection mechanism. This ensures that the exact volume of rubber (specifically the 26cm³/s plasticizing quantity) is injected into the mold every single time. This drastically reduces material waste, prevents under-filling, and ensures consistent product weight and density across large production batches.
Q3: Is the equipment compatible with automated robotic systems for a modernized factory floor?
Absolutely. The machine is designed with modern factory automation in mind. It fully supports integration with external mechanical arms, which can be programmed to handle post-injection processes such as surface grinding and the precise spraying of mold release agents, thereby reducing manual labor and speeding up overall cycle times.
Q4: How does the 80KN mould clamping force benefit the production of thinner, highly detailed soles?
Producing thinner soles with clear, intricate patterns requires injecting the rubber at very high pressures to fill every microscopic mold cavity. The robust 80KN clamping force ensures that the mold remains tightly sealed against this intense internal pressure. This prevents any material from leaking (flashing) out of the mold seams, ensuring the sole retains its precise thinness and the tread patterns remain perfectly sharp.
