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As a premier manufacturer and supplier of advanced footwear manufacturing equipment, we introduce the PU/PU Intelligent Turntable-Type Injection Shoe Machine. Engineered for large-scale production facilities, this system redefines operational efficiency and output quality.
Step into the future of footwear manufacturing with a machine designed to transform raw polyurethane into flawless, premium-grade shoe soles. When you stand beside the PU/PU Intelligent Turntable-Type Injection Shoe Machine, the first thing you notice is the hum of its high-speed mixing unit—a surprisingly quiet operation that belies the immense industrial power within. This equipment is meticulously engineered to ensure every drop of PU material is utilized with absolute precision, resulting in soles that feel perfectly cushioned to the touch, with smooth, unblemished finishes that elevate the entire shoe's perceived value.
The visual appeal of the finished product is undeniable. Thanks to the advanced independent color-matching unit, the transition between colors in a multi-color sole is razor-sharp and vibrantly consistent. There is no muddying of tones or uneven curing. Every sole emerges from the mold with a structural integrity that promises durability and a premium tactile response. By maintaining optimal thermal conditions through sophisticated PID temperature controls, the machine eliminates the frustrating inconsistencies often caused by environmental fluctuations. Your production line gains an unwavering rhythm, producing high-end footwear components that meet the strictest quality standards while significantly reducing material waste and operational downtime.
| Model Of Machine | JG116/PUPU |
|---|---|
| Station | 18/24/30 |
| Mould Frame Size | 200*400mm / 200*430mm |
| Mould Clamping Force | 75KN |
| Feeding Quantity | 20-60g/s |
| Screw Size | 25mm |
| Constituent of raw material | 2/3 |
| Allocation of color paste | 2/4 |
| Applicable Material | PU |
| Applicable Products | Multi-color single-density or multi-color double-density PU sole |
Achieving excellence in footwear production requires equipment that leaves no room for error. This injection system is packed with innovative mechanisms designed to streamline your operations and enhance the caliber of your output.
To stay ahead in a competitive manufacturing landscape, your facility needs machinery that adapts to complex demands while maintaining rigorous quality control. Explore the multidimensional advantages this system brings to your factory floor.
Adaptability is at the core of this system. Available in 18, 24, and 30-station configurations, it effortlessly scales to match your specific output requirements. Whether you are crafting intricate multi-color single-density designs or robust multi-color double-density PU soles, the turntable architecture provides the flexible production capacity needed to handle diverse order volumes without missing a beat.
The physical properties of a shoe sole—its bounce, its weight, its longevity—depend entirely on the chemical mix. By integrating a highly wear-resistant metering pump with an advanced automated control system, the machine achieves flawless ratio accuracy. Coupled with the high-speed mixing head, it guarantees an optimal foaming reaction, directly enhancing the structural integrity and comfort of the final product.
Fluctuating temperatures can ruin a production run. This machine eradicates that risk through its PID precise temperature control and superior thermal insulation material tanks. The slice gap type filter continuously purifies the flow, preventing blockages in the PU circulation system. Together with the world-class valve opening structure, these components ensure uninterrupted, all-day operation with absolute thermal stability.
Visual flaws lead to rejected batches. By employing an independent multi-color matching unit, this equipment shatters the limitations of traditional single-color machines. It allows for the simultaneous injection of multiple colors while maintaining strict boundaries and uniform dispersion. The result is a drastic reduction in defect rates and a significant boost in the premium appeal of your footwear.
Future-proof your manufacturing line. Built on a foundation of sophisticated automated controls, this injection machine is designed to integrate seamlessly with peripheral smart devices. From robotic sole-grinding arms to automated release-agent spraying systems, it paves the way for a fully intelligent, labor-saving production environment.
Power meets versatility in the clamping and injection phases. Delivering a formidable 75KN of mold clamping force, it prevents flash and ensures crisp sole edges. It perfectly accommodates standard 200*400mm and 200*430mm mold frames. With a highly efficient feeding quantity of 20-60g/s, it is the ideal solution for producing everything from lightweight slippers to heavy-duty safety boots and athletic footwear.
Selecting the right manufacturing equipment is a critical decision that impacts your entire operational workflow. We provide more than just machinery; we deliver a comprehensive solution designed to elevate your production standards and secure your market position.
We understand that investing in heavy industrial machinery requires thorough consideration. Below, we address some of the most technical and operational inquiries to help you make an informed decision.
The PID (Proportional-Integral-Derivative) temperature control system constantly monitors and adjusts the heat levels within the material storage and circulation systems. Polyurethane is highly sensitive to temperature fluctuations; even minor changes can alter its viscosity and foaming expansion. By maintaining a strict, unwavering thermal environment, the PID system ensures that the PU mixture cures evenly, resulting in soles with consistent density, superior flexibility, and no structural weak points.
Yes, the equipment is specifically engineered for high versatility. It is fully capable of injecting multi-color single-density or multi-color double-density PU soles. The advanced independent color matching unit and precise metering pumps allow operators to switch between or combine densities and colors seamlessly, providing immense flexibility for producing diverse footwear lines such as athletic shoes and heavy-duty safety boots.
The slice gap type filter is a critical component designed to continuously screen the polyurethane mixture for impurities and unmixed particles before injection. This prevents blockages in the piping and ensures a perfectly smooth finish on the shoe sole. Maintenance is straightforward due to its accessible design; routine cleaning during scheduled downtime is sufficient to maintain optimal flow rates and extend the lifespan of the entire PU circulation system.
A robust clamping force of 75KN ensures that the mold halves are held together with immense pressure during the high-speed injection and foaming phases. This prevents any material from leaking out of the seams, effectively eliminating excess material on the edges of the sole. The result is a clean, perfectly shaped sole that requires little to no post-production trimming, saving both time and manual labor costs.
Absolutely. The machine is built with a highly advanced automatic control foundation designed for the modern, intelligent factory. It can be seamlessly integrated with various external automated systems, including robotic arms for spraying mold release agents, automated sole demolding robots, and post-processing grinding machines. This compatibility allows you to significantly reduce manual labor and transition towards a fully automated manufacturing ecosystem.
